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Fasteners
Threaded fasteners are typically specified in English units
(inch series) or Metric standards. US - inch standards are usually
defied by SAE (Society of Automotive Engineers) standards or IFI
(Industrial Fasteners Institute) standards. Metric fasteners are
typically specified by ISO (International Organization for Standardization)
, DIN (Deutsches Institut für Normung), or JIS (Japanese
Industrial Standard) standards. These specifications define material,
physical properties, and form in a variety of standards.
Items to consider when specifying a fastener: Specify material,
physical property (strength), fit class,
manufacturing method (e.g. rolled threads), physical form (shape),
size, and finishing.
Corrosion protection levels of fasteners are frequently in dispute
in that the achievable levels and nomenclature are often misunderstood,
and misapplied.
Plating is very important for steel fasteners
to prolong the life expectancy in corrosive environments. Steel
fasteners are commonly zinc plated, or cadmium plated, with zinc
plating the most common in the US due to environmental controls.
Zinc plating is used on steel fasteners to provide a sacrificial
surface for corrosion to occur, thus saving the base metal. The
zinc/iron combination produces an anode-cathode relationship with
the zinc being anodic (active) causing the iron to become cathodic
(inactive). Once the zinc has been "used up", it can no longer
protect the base metal and red corrosion occurs. At this point,
the fastener has failed with respect to corrosion resistance.
The key to extending the corrosion resistance is to adequately
specify all aspects of the finish treatment. The corrosion resistance
of zinc plating is measured in hours of salt spray resistance
(ASTM B117), and is a function of plating thickness, and conversion
coatings. The thickness of the plating is directly proportional
to the length of time a fastener will remain protected in a given
environment. This is further defined in ASTM B633, Appendix X1.1
This resistance can be effectively increased significantly by
selecting the appropriate post plating finish treatments. The
most common types of zinc plating finish are; no finish - plain
zinc (shiny silver to dull gray), clear chromate (shiny silver
with a very faint blue tint), or yellow chromate (shiny gold with
a very faint green or brown tint). Plain zinc provides only the
resistance of the zinc plating, commonly 48-96 hours of salt spray
resistance. Clear chromate adds 8-24 hours of salt spray resistance
(commonly applied for staining resistance due to handling), while
yellow chromate adds 72-112 hours of salt spray resistance. Chromate
conversions do not add any significant plating thickness to the
fastener, so they may be applied over the maximum zinc plating
thickness.
Fasteners or fastener components with a hardness greater than
or equal to 320 HV (32 HRC) are susceptible to hydrogen embrittlement
when these parts are pickled and/or electroplated. This may cause
these fasteners to fail at relatively low loads even if stress
relief annealing (baking) is performed after plating. Examples
of hardened fasteners are steel bolts - US Grade 8 (Metric grade
10.9), hardened steel washers, or spring washers. These types
of fasteners should be mechanically zinc plated, with a yellow
chromate conversion (Zinc Yellow Dichromate finish) per ASTM B
695 or with Dachromate 320. An exception to this requirement is
that split ring type lock washers, of a size equal to or less
than 3/8" (M10), may be effectively electroplated and baked according
to the specifications in ISO 4042, Annex A. |
Standard: |
ASTM A31 Standard Specification for Steel Rivets and Bars for Rivets, Pressure Vessels
| Purpose: |
This specification covers steel rivets for use in boilers and pressure vessels and steel bars for use in the manufacture of rivets. Rivets are manufactured to two grades; Grade A (23ksi/160MPa) and Grade B (29ksi/200MPa)
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Criteria: |
Specify standard name, Grade (Note: grade selection may be left up to the carbuilder based upon application)
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Usage: |
ASTM A31, Grade X
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Standard: |
ASTM A502 Standard Specification for Rivets, Steel, Structural (Re-released in 2003)
| Purpose: |
This specification covers three grades of steel rivets in diameters from 1/2 to 1 1/2 in. inclusive, for structural fabricating purposes. The grades are as follows: Grade 1 Carbon steel rivets for general purpose use, Grade 2 Carbon manganese steel rivets for use with high strength carbon and high strength low alloy structural steels, and Grade 3 Weathering steel rivets
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Criteria: |
Specify standard name, Grade (Note: grade selection may
be left up to the carbuilder based upon application)
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Usage: |
ASTM A502, Grade X
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Standard: |
SAE J429 - Mechanical and Material Requirements for Externally Threaded Fasteners
SAE J1199 - Mechanical and Material Requirements for Metric Externally Threaded Fasteners (Metric Equivalent)
| Purpose: |
This specification covers the mechanical and material requirements for inch-series steel bolts, screws, studs, etc. This standard
provides the requirements associated with the SAE "grade" designations i.e. "SAE grade 5"
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Criteria: |
Specify standard name, desired grade
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Usage: |
SAE J429, Grade X (Metric - SAE J1199, Property class XX)
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Standard: |
SAE J995 - Mechanical and Material Requirements for Steel Nuts
| Purpose: |
This specification covers the mechanical and material requirements for inch-series steel nuts. This standard provides the requirements
associated with the SAE "grade" designations i.e. "SAE grade 5"
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Criteria: |
Specify standard name, desired grade
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Usage: |
SAE J995, Grade X
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Standard: |
ASTM F593 - Standard Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs
| Purpose: |
This specification covers the requirements for stainless steel bolts, hex cap screws, and studs 0.25 to 1.50 in.,Inclusive, in nominal diameter in a number of alloys in common use and intended for service applications requiring general corrosion resistance.
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Criteria: |
Specify standard name, Alloy group, Condition
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Usage: |
ASTM F593, Alloy group X (1-7), Condition XX (e.g. CW, H, AH, AF, SH, HT, etc.)
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Standard: |
ASTM F594 - Standard Specification for Stainless Steel Nuts
| Purpose: |
This specification covers the requirements for stainless steel nuts 0.25 to 1.50 in. in nominal diameter inclusive in a number of alloys in common use and intended for service applications requiring general corrosion resistance.
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Criteria: |
Specify standard name, Alloy group, Condition
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Usage: |
ASTM F594, Alloy group X (1-7), Condition XX (e.g. CW, H, AH, AF, SH, HT, etc.)
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Standard: |
ASTM B456 - Standard Specification for Electrodeposited Coatings of Copper Plus Nickel Plus Chromium and Nickel Plus Chromium
| Purpose: |
This specification covers requirements for several types and grades of electrodeposited copper plus nickel plus chromium or nickel plus chromium coatings on steel, nickel plus chromium coatings on copper and copper alloys, and copper plus nickel plus chromium coatings on zinc alloys for applications where both appearance and protection of the basis metal against corrosion are important. Five grades of coatings are provided to correspond with the service conditions under which each is expected to provide satisfactory performance: SC5 - extended very severe, SC4 - very severe, SC3- severe, SC2 - moderate, and SC1 - mild
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Criteria: |
Specify standard name, service condition
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Usage: |
ASTM B 456, class SC3
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Standard: |
ASTM B633 - Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel
| Purpose: |
This specification covers requirements for electrodeposited zinc coatings applied to iron or steel articles to protect them from corrosion. Four plating thickness' are specified corresponding to service conditions under which each is expected to provide satisfactory performance: SC4 - very severe, SC3- severe, SC2 - moderate, and SC1 - mild. Chromate coatings are also included as Type: Type I - as plated, Type II - with colored chromate conversion coating, Type III - with colorless chromate conversion coating, and Type IV - with phosphate conversion coating,. Note: It is common in fastener applications to specify a service condition which provides a plating thickness greater than the threads of small fasteners can tolerate. Please see table for additional details for common plating
thickness. DIN 267 is the common metric equivalent standard.
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Criteria: |
Specify standard name, conversion coating type and color, and service condition
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Usage: |
ASTM B633 Type II - Yellow, service condition SC3
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Standard: |
ASTM F1941 - Standard
Specification for Electrodeposited Coatings on Threaded Fasteners
(Unified Inch Screw Threads (UN/UNR)) |
Purpose: |
This specification covers application, performance and dimensional
requirements for electrodeposited coatings on threaded fasteners
with unified inch screw threads. It specifies coating thickness,
supplementary chromate finishes, corrosion resistance, precautions
for managing the risk of hydrogen embrittlement and hydrogen
embrittlement relief for high-strength and surface-hardened
fasteners. It also highlights the differences between barrel
and rack plating and makes recommendations as to the applicability
of each process. |
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Criteria: |
Specify compliance with standard, conversion coating class,
and designation |
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Usage: |
ASTM F1941, class 8, desgination D (see
table) |
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Standard: |
ISO 3506 - Mechanical Properties Of Corrosion Resistant Stainless-Steel Fasteners
| Purpose: |
This standard specifies the physical material properties of stainless steel fasteners. (tensile strength, hardness, yield strength, proof load, etc.) This is a series of Five standard documents that define the characteristics of corrosion resistant stainless steel fasteners.
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Criteria: |
Specify standard name, and compliance criteria
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Usage: |
Compliance with ISO 3506, specific criteria or property class
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Standard: |
ISO 898 - Mechanical Properties Of Fasteners Made Of Carbon Steel And Alloy Steel
| Purpose: |
This standard specifies the physical material properties of carbon steel fasteners. (Tensile strength, hardness, yield strength, proof load, etc.)
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Criteria: |
Specify standard name, and compliance criteria or property class
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Usage: |
Compliance with ISO 898, specific criteria
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Standard: |
ISO 4042 - Threaded Components - Electroplated Coatings
| Purpose: |
This standard covers the coating of threaded components of steel or Copper alloy by electrode deposition of the more common finishes. The properties of the coatings are specified in other international standards for the individual finishes.
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Criteria: |
Specify standard name, and desired plating
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Usage: |
ISO 4042, plating XX
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Fastener Grade
& Material Strength Comparison (With Plating)
Fastener Strength
Bolts,
Screws (Externally Threaded) |
US (SAE) |
Metric (ISO) |
Proof Load |
Tensile Strength |
Yield Strength (1) |
Comments (2) |
Grade |
Property Class |
ksi |
MPa |
ksi |
MPa |
ksi |
MPa |
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4.6 |
33 |
225 |
58 |
400 |
35 |
240 |
Carbon Steel, Applicable Sizes M5 - M36 |
1 |
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33 |
228 |
60 |
414 |
36 |
248 |
Carbon Steel, Applicable Sizes 1/4" - 1-1/2" |
2 |
|
33 |
228 |
60 |
414 |
36 |
248 |
Carbon Steel, Applicable Sizes Over 3/4" - 1-1/2" |
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4.8 |
45 |
310 |
61 |
420 |
49 |
340 |
Carbon Steel, Applicable Sizes M1.6 - M16 |
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AX-50 (4) |
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73 |
500 |
30 |
210 |
Stainless Steel, Applicable Sizes ≤ M39, (4) |
2 |
|
55 |
379 |
74 |
510 |
57 |
393 |
Carbon Steel, Applicable Sizes 1/4" - 3/4" |
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5.8 |
55 |
380 |
75 |
520 |
61 |
420 |
Carbon Steel, Applicable Sizes M5 - M24 |
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AX-70 (4) |
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102 |
700 |
65 |
450 |
Stainless Steel, Applicable Sizes ≤ M24, (4) |
5 |
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74 |
510 |
105 |
724 |
81 |
558 |
Carbon Steel, Applicable Sizes Over 1" - 1-1/2" |
4 |
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65 |
448 |
115 |
793 |
100 |
689 |
Carbon Steel, Applicable Sizes 1/4" - 1-1/2" |
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AX-80 (4) |
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116 |
800 |
87 |
600 |
Stainless Steel, Applicable Sizes ≤ M24, (4) |
5 |
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85 |
586 |
120 |
827 |
92 |
634 |
Carbon Steel, Applicable Sizes 1/4" - 1" |
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8.8 |
87 |
600 |
120 |
830 |
96 |
660 |
Carbon Steel, Applicable Sizes M5 - M36 |
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9.8 |
94 |
650 |
131 |
900 |
104 |
720 |
Carbon Steel, Applicable Sizes M5 - M36 |
8 |
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120 |
827 |
150 |
1034 |
130 |
896 |
Carbon Steel, Applicable Sizes 1/4" - 1-1/2" |
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10.9 |
120 |
830 |
151 |
1040 |
136 |
940 |
Carbon Steel, Applicable Sizes M5 - M36 |
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12.9 |
141 |
970 |
177 |
1220 |
160 |
1100 |
High Strength Carbon Steel |
Notes:
Note 1: |
Yield strength is stress at which a permanent
set of 0.2% of gage length occurs. |
Note 2: |
Values for sizes other than those specifically
listed may be obtained from Proof Load tables for each specific
size. |
Note 3: |
Strength data for carbon steel fasteners based
upon SAE table J429 (US) and J1199 (Metric) |
Note 4: |
Stainless Steel: |
ISO |
AISI |
Type |
A1 |
303 |
Austenitic, Free Machining, Cold Worked |
A2 |
304 |
Austenitic, Corrosion Resistant, Cold Worked |
A4 |
316 |
Austenitic, Corrosion & Acid Resistant, Cold Worked |
SX |
400 Series |
Martensitic, Spring Stainless Steel, Heat Treatable |
Plating & Treatment of Fasteners
For corrosion resistant applications, all steel
fasteners should be zinc plated with the highest protective
service condition available per thread configuration.
Stainless steel fasteners should be passivated.
Steel fasteners used for interior or cosmetic applications
should be chrome plated per ASTM B 456, class SC-3.
If stripping and re-plating of fasteners is required
to meet the aforementioned criteria, documentation must
be made available to verify that all applicable post
plating treatments and standards have been met. Batch
testing of stripped and re-plated fasteners is required
to ensure there is no hydrogen embrittlement.
US Standard: After manufacturing,
steel fasteners should be electroplated, zinc with a
yellow chromate conversion per ASTM B633, Type II -
Yellow (please refer to table for thickness).
Metric: After manufacturing, steel fasteners
should be electroplated, zinc with a yellow chromate conversion
per ISO 4042, (please refer to table for thickness). |
Plating
Thickness for Steel Fasteners, Zinc, Yellow Chromate Conversion
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Bolt size |
Metric DIN 267 |
US ASTM B633 |
Thickness (Micro meter /
inch) |
Dia, up to #8 (M3) |
A1L |
- |
3µm / .00012" |
Dia. >#8 (M3) to 5/16" (M8) |
A2C or A2L |
SC1 |
5µm / .00020" |
Dia. >5/16" (M8) to 7/8" (M22) |
A3C |
SC2 |
8µm / .00031" |
Dia. >7/8" (M22) to 1-1/8" (M33) |
A4C |
SC3 |
13µm / .00051" |
Dia. >1-1/8" (M33) and greater |
A5C |
- |
15µm / .00059" |
Conversion
Coating Class & Designations per ASTM F1941
Class |
Minimum
Thickness
(in.) |
3 |
0.0001 |
5 |
0.0002 |
8 |
0.0003 |
12 |
0.0005 |
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Designation |
Type |
Typical Appearance |
A |
Clear |
Transparent colorless with slight iridescence
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B |
Blue-bright |
Transparent with a bluish tinge and slight iridescence |
C |
Yellow |
Yellow iridescent |
D |
Opaque |
Olive green, shading to brown or bronze |
E |
Black |
Black with slight iridescence |
F |
Organic |
Any of the above plus organic topcoat |
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Hydrogen Embrittlement
Fasteners or fastener components with hardness
greater than or equal to 320 HV (32 HRC) are susceptible
to hydrogen embrittlement when these parts are pickled and/or
electroplated. This may cause these fasteners to fail at
relatively low loads even if stress relief annealing (baking)
is performed after plating. Examples of hardened fasteners
are steel bolts - US Grade 8 (Metric property class 10.9),
hardened steel washers, spring washers, etc. These types
of fasteners should be mechanically plated to avoid hydrogen
embrittlement.
A suggested Standard for mechanical plating
is ASTM B695-00 Standard Specification for Coatings of Zinc
Mechanically Deposited on Iron and Steel - using similar
plating thickness as discussed in the above table.
All safety-related, high strength fasteners
that are plated or chemically cleaned should be provided
with certifications showing freedom from hydrogen embrittlement,
based on a representative sample of the actual production
fasteners, tested for hydrogen embrittlement by the OEM
Contractor or a supplier following ASTM F519 procedures.
An ASTM F606 wedge-test sample may be used in place of the
F519 standard samples. Test loads should be a minimum of
eighty (80) percent of yield strength or proof load and
held for a minimum of 168 hours. Any failures would be
cause to reject the entire lot. |
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